Conventional Machine Modification into CNC Machine
Transform Your Existing Equipment into Modern CNC Powerhouses
At Mech synapse we specialize in revolutionizing your manufacturing capabilities by converting your reliable conventional machines into high-precision, automated CNC (Computer Numerically Controlled) systems. This cost-effective solution allows you to harness the power of modern technology without the significant investment required for a brand-new CNC machine.
Why Convert Your Conventional Machine to CNC?
Upgrading your conventional machine to CNC offers a multitude of benefits, helping you stay competitive and efficient in today’s demanding manufacturing landscape:
- Cost-Effective Automation: Achieve precision and automation at a fraction of the cost of purchasing a new CNC machine.
- Enhanced Precision & Accuracy: Eliminate manual errors and achieve repeatable, high-tolerance parts consistently.
- Increased Productivity & Throughput: Automate complex operations, reduce cycle times, and boost your production volume.
- Expanded Capabilities: Produce intricate geometries, complex curves, and multi-axis parts that are difficult or impossible with manual operations.
- Extended Machine Lifespan: Modernize your robust existing machinery, giving it a new lease on life and maximizing your initial investment.
- Improved Safety: Reduce operator intervention during machining, leading to a safer working environment.
- Simplified Operation: Modern CNC interfaces are user-friendly, making programming and operation more accessible.
- Future-Proofing: Integrate your machines with modern CAD/CAM workflows and prepare for Industry 4.0.
Our expert engineers and technicians follow a meticulous process to ensure a successful and seamless transformation of your conventional machinery:
Our Conventional to CNC Conversion Process
Initial Assessment & Consultation
- We begin with a thorough evaluation of your existing conventional machine’s mechanical integrity, structural soundness, and suitability for conversion.
- We discuss your specific production needs, desired outcomes, budget, and the types of parts you intend to produce.
- Based on this, we provide a detailed proposal outlining the scope of work and expected performance improvements.
Mechanical Preparation & Refurbishment
- The machine is meticulously disassembled to access critical components.
- Thorough cleaning, inspection, and refurbishment of mechanical parts, including guideways, lead screws, and bearings.
- Replacement of worn or damaged components to ensure a solid and precise mechanical foundation for CNC operation.
- Precision scraping and grinding of machine surfaces to restore geometric accuracy.
Integration of CNC Control System
- Removal of all obsolete manual controls and electrical components.
- Installation of a state-of-the-art CNC controller (e.g., Fanuc, Siemens, Heidenhain, Mitsubishi, Fagor & etc., chosen based on your needs and industry standards).
- Integration of high-performance servo motors and drives for precise and dynamic axis control.
- New electrical wiring, sensors, limit switches, and an intuitive Human-Machine Interface (HMI).
- Upgrade of existing or installation of new automatic lubrication systems.
Tooling & Workholding Adaptation (If Required)
- Assessment and modification of existing tooling interfaces or integration of new tooling systems (e.g., automatic tool changers where feasible).
- Adaptation of workholding solutions to suit CNC operations.
Testing, Calibration & Optimization
- Rigorous testing of all newly integrated systems and functionalities.
- Advanced laser calibration to ensure superior positional accuracy, repeatability, and compensation for any mechanical imperfections.
- Performance optimization to meet or exceed your specified precision and speed requirements
Operator Training & Support
- We provide comprehensive training for your operators and maintenance staff on the new CNC control system, programming, and machine operation.
- Ongoing technical support to ensure a smooth transition and continuous productivity.